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Case Study

How a national construction companyidentified £2.59M in value exposure

A three-month pilot with SiteFlow revealed hidden operational costs across 60 sites, turning invisible problems into actionable insights.

£2.59M

Total value exposure identified

60

Sites monitored

£43,150

Average recoverable per site/year

100%

H&S compliance score

The challenge

Like most construction companies, our client had information scattered across multiple channels. Site updates came through WhatsApp. Equipment issues were reported by text. Compliance documentation lived on various phones and in email threads.

The management team knew there was inefficiency. They knew money was being lost to equipment downtime, material waste, and supplier issues. But without a system to capture and analyse operational data, the true scale remained invisible.

The same questions were being asked repeatedly across different sites. Equipment faults were reported but patterns went unnoticed. Compliance documentation was a constant manual effort.

The solution

SiteFlow was deployed across 60 sites. Integration was seamless - no new apps for site teams to learn, no disruption to existing processes. Information that was already being shared simply started being captured, categorised, and analysed.

Within weeks, patterns began to emerge. The management team could see real-time status across all sites. Equipment issues were tracked and connected. Value leakage was quantified in pounds, not guesswork.

Implementation timeline

Week 1-2
Integration and data capture begins
Week 3-4
First patterns identified, dashboard live
Week 5-8
Value leakage analysis complete
Week 9-12
Full rollout across 60 sites

What we found

Real data from the three-month pilot

Equipment Intelligence

  • 46 equipment faults tracked across the project
  • Dumper 117: 4 separate faults nobody connected until SiteFlow
  • LOLER service dates being missed - now tracked automatically
  • Supplier accountability data for hire company negotiations

Communication Patterns

  • "Has the concrete arrived yet?" asked 15+ times in one week
  • 189 material requests coordinated across sites
  • Duplicate questions eliminated through single source of truth
  • Response times to site issues reduced

Compliance & Documentation

  • 100% H&S compliance score achieved
  • Lockdown photos automatically captured and organised
  • Audit-ready documentation without manual effort
  • CDM compliance tracking automated
“We knew there was waste, but we had no way to measure it. SiteFlow showed us exactly where to look. £2.59M in three months - that's money we can now actively recover.”

Operations Director

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